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Oil Purification Equipment Product List and Ranking from 4 Manufacturers, Suppliers and Companies

Oil Purification Equipment Product List

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[Case Study of EPT Corporation Equipment Installation] GE7FA Unit (2)

[Case Study of EPT Corporation Equipment Installation] GE7FA Unit (2)

In 7 days, the oil varnish value dropped from 92 to 15! A case where a significant amount of varnish was removed in a short purification period.

This is an introduction to a case where a GE7FA unit was installed. Last year, there were 14 startup failures and 3 unit trips caused by varnish. The lubricant analysis showed high varnish levels, but no measures were taken. After introducing EPT's technology, a visual inspection of the tank, bearings, and hydraulic components revealed that a significant amount of varnish could be removed in a short purification period. As a result, it was decided to install EPT's equipment to extend the oil's lifespan and to continue careful trend monitoring with RULER and MPC tests. [Overview] ■ Unit: GE7FA ■ Load Cycle: Peak Response ■ Oil Age: 4 years *For more details, please refer to the PDF document or feel free to contact us.

  • others

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[Case Study] Contamination Management of Hydraulic Oil and Lubricating Oil - Micro Separator

[Case Study] Contamination Management of Hydraulic Oil and Lubricating Oil - Micro Separator

Reduced the amount of pollutants and eliminated abnormal sounds from the pump and malfunctions of the valve.

As a case study for the introduction of the "Micro Separator MSR-200 model," we will introduce an example of hydraulic oil purification in injection molding machines. Before the introduction, small sedimentary contaminants that could not be removed by filters or oil purifiers would rise due to turbulence in the oil during startup and remain suspended chronically, leading to issues such as control malfunctions in pumps and system circuits. After the introduction, the amount of contaminants was reduced from 74.2 mg/100ml before improvement to 35.9 mg/100ml one month after improvement. Additionally, improvements were observed, including the elimination of abnormal sounds from the pump, resolution of valve operation failures, and a decrease in floating contaminants. For more details, please contact us or download the catalog.

  • Filtration Equipment
  • Water treatment equipment
  • Wastewater/wastewater treatment equipment

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Case studies of Magbar introduction

Case studies of Magbar introduction

The introduction of the mag bar has reduced the defect rate due to scratches and the amount of chips accumulated inside the tank!

We would like to introduce a case study of the Mag Bar implemented by San-Ei Industrial Co., Ltd. In the gear manufacturing industry, there was a frequent occurrence of defects due to scratch marks on grinding machines. As a solution, we introduced two sets of five Mag Bars. As a result, the defect rate caused by scratch marks and the accumulation of chips in the tank decreased. Our company develops, manufactures, and sells filtration devices for working machine hydraulic oils, lubricants, and coolant liquids. Please feel free to consult us when needed. 【Case Overview】 ■Industry: Gear Manufacturing ■Processing Machine: Grinding Machine ■Problem: Frequent defects due to scratch marks ■Solution: Introduced two sets of five Mag Bars *For more details, please refer to the PDF document or feel free to contact us.

  • Grinding Machine

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Case Study of Microseparator: Purification of Hydraulic Oil in Adverse Environments

Case Study of Microseparator: Purification of Hydraulic Oil in Adverse Environments

After the measures were taken, we are maintaining a state of "almost no contamination from new oil"!

At Company N, the vane pump operating at 140 kg/cm² was emitting abnormal sounds, and the solenoid valves frequently malfunctioned, necessitating weekly inspections and solenoid valve replacements every six months. Additionally, tank cleaning and oil replacement with new oil were conducted annually, but oil degradation due to contamination progressed within about six months. To address this, the tank structure was transformed into a cleaning tank that allows the oil to flow calmly, and to supplement the tank capacity with a QC ratio of 4, a microseparator was installed at a ratio of one unit per 50 liters. Before the measures were implemented, the oil used for one year was extremely contaminated and outside the NAS grade. However, analysis one year after the measures showed a NAS grade of 8, and the weight analysis indicated that the contamination weight in 100 ml was 1.25 mg, maintaining a state of "almost no contamination from new oil." 【Case Summary】 ■ User: Company N (Spring Manufacturer) ■ Machine: Rolling Mill (Auxiliary Hydraulic) ■ Tank: 2,000L ■ Pump: 500L/min ■ Adopted Product: MSR-200 model, 32 units *For more details, please refer to the PDF document or feel free to contact us.

  • Other machine elements

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[Case Study of Micro Separator Introduction] Labor-saving Management of Water Glycol in Casting Machines

[Case Study of Micro Separator Introduction] Labor-saving Management of Water Glycol in Casting Machines

After the installation of the microseparator, issues related to the properties of the water-glycol operating fluid are gradually being resolved!

We are using water-glycol hydraulic fluid, and issues have arisen due to its characteristics; however, I report that these are gradually being resolved after the installation of the microseparator. To confirm the effectiveness, we conducted a monitoring of the hydraulic fluid, comparing machines with and without the microseparator over a six-month follow-up period. When comparing the condition of the oil after six months through microscopic observation, machine A, which does not have the microseparator installed, showed floating contaminants (scum) specific to water-glycol and foreign contaminants, indicating a high level of contamination and unstable oil properties. In contrast, machine B, which has the microseparator installed, demonstrated its effectiveness, maintaining a low level of contamination and a stable condition. [Case Summary] ■ User: Company H (automotive parts manufacturer) ■ Machine: Cylinder head casting machine ■ Tank: 400L ■ Pump: (approximately 80L/min) ■ Products used: 5 units of MSR-200 type ■ Oil used: Swafluid HQ (water-glycol) *For more details, please refer to the PDF document or feel free to contact us.

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Measures against valve burning and oil temperature rise in surface grinding machines due to oil purification.

Measures against valve burning and oil temperature rise in surface grinding machines due to oil purification.

This is an introduction to a case study on the introduction of micro-separators for measures against valve burnout and oil temperature rise.

In the bearing industry, the first issue that is often raised is the grinding machine. Particularly, the processing fluid often becomes a problem, but in this case, we will explain the purification of hydraulic oil. The machine is a PSG-52A from Company 0, and the oil used is Nippon Oil's Uniway D32. The high oil temperature, the tank retaining heat, excessive air intake, valve burning, filter clogging, and rapid oil degradation were the main issues. To address this, we first attached an elbow to the opening of the return pipe to prevent the return oil from blowing up settled contaminants towards the tank's side wall. Additionally, we modified the structure by adding a partition plate between the oil return and suction to create a recirculating cleaning tank. As a result, the oil temperature dropped to about 40°C, there were no valve troubles, filter clogging was resolved, and the oil's lifespan was extended. [Case Summary] ■ User: Company K (Bearing Manufacturer) ■ Machine: Surface Grinding Machine ■ Tank: 50L ■ Pump: 20L/min. ■ Product Used: One unit of MSR-200 type *For more details, please refer to the PDF document or feel free to contact us.

  • Other machine elements

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[Case Study of Microseparator] Settling Contaminants and Sludge

[Case Study of Microseparator] Settling Contaminants and Sludge

Before the installation of the microseparator, it was 74.2mg, and in just one month, it has already halved to 35.9mg!

At Company N, lubrication management of oil was conducted using filters and oil purifiers. In the case of this injection molding machine, there were issues with abnormal sounds from the pump and malfunctioning valves, and a large amount of sludge had accumulated at the bottom of the tank and in the filter. Therefore, a microseparator was introduced. According to the analysis results of contaminants using emission spectrometry, the amount of contaminants decreased from 74.2 mg before the installation of the microseparator to 35.9 mg in just one month, effectively halving the amount. Improvements were observed in the elimination of abnormal sounds from the pump, the resolution of valve malfunctions, and the prevention of the spread of sedimentary contaminants. [Case Overview] ■ User: N Automobile ■ Machine: Injection Molding Machine ■ Tank: 3200L ■ Oil Used: Wear-resistant Hydraulic Oil ■ Product Adopted: 15 units of MSR-200 *For more details, please refer to the PDF document or feel free to contact us.

  • Other machine elements

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Product Overview of the Hydraulic Oil Purification Device 'PEC'

Product Overview of the Hydraulic Oil Purification Device 'PEC'

Improving oil quality, enhancing reliability, and reducing costs! Achieving both hydrolysis suppression and the removal of degradation byproducts simultaneously.

"PEC" is a purification device for hydraulic oils that can be applied to phosphate ester oils and fatty acid ester oils. It has numerous installation records in thermal power plants and can be used in various equipment where stable operation is required. PEC has the capability to simultaneously remove "acids, water, and debris," achieving both hydrolysis suppression and the removal of degradation products at the same time. 【Features】 ■ Capable of removing acids and water that affect the lifespan of ester-based hydraulic oils ■ Effective in preventing control system troubles that cannot be resolved by debris removal alone ■ Can accommodate various usage purposes by rearranging the internal cartridges ■ Offers a compact and lightweight model lineup ■ Can respond to various usage purposes by changing the combination of cartridges *For more details, please refer to the PDF materials or feel free to contact us.

  • Oil-water separator

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San-Esu Industry's 'Comprehensive Catalog' *Free Gift

San-Esu Industry's 'Comprehensive Catalog' *Free Gift

A wide variety of chip conveyors for industrial machinery, coolant units, and various filtration devices are featured! A must-see for those involved in steel mills, machine tools, automotive, construction machinery, and shipbuilding!

Since its establishment, San-Ei Industrial Co., Ltd. has been engaged in the development and manufacturing of purification devices for hydraulic oils, lubricants, cutting oils, and other fluids used in machine tools, utilizing magnet-based technology. Currently, we manufacture and sell chip conveyors, coolant units, various filtration devices, and other related products, focusing on contamination management of hydraulic oils and lubricants through tribology. Featured Products: - Chip Conveyors - Centrifugal Oil Separators - Coolant Purification Units - Filtration Filters - Various Magnets *For more details, please download the PDF or contact us.

  • Wastewater/wastewater treatment equipment

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[Case Study of Micro Separator] Utilization of Lubricating Oil Circulation in Injection Molding Machines

[Case Study of Micro Separator] Utilization of Lubricating Oil Circulation in Injection Molding Machines

The analysis results demonstrated that the fuel in the fueling department is in a condition close to new oil, with no issues regarding viscosity or other factors.

Company C has begun specific investigations into whether contaminants in lubricating oil can be removed using filters and micro-separators, and they have requested oil analysis from our company. In horizontal injection molding machines, there is a high incidence of moisture contamination, making the recycling of lubricating oil difficult. However, in the case of vertical machines, it has been determined that purification with a micro-separator is possible, and testing has commenced. Analysis of the lubricating oil in use revealed that most of the contaminants were minute metal particles. As a result of the analysis, it was demonstrated that the oil in the lubrication section was in a condition close to that of new oil, with no issues regarding viscosity. [Case Summary] ■ User: Company C (Injection Molding Machine Manufacturer) ■ Machine: Vertical Injection Molding Machine ■ Tank: 25L ■ Pump: Drip Lubrication ■ Product Used: MSR-200 Type, 1 unit *For more details, please refer to the PDF document or feel free to contact us.

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Case Study of Micro Separator: Purification of Lubricating Oil for Fluid Bearings of Grinding Discs

Case Study of Micro Separator: Purification of Lubricating Oil for Fluid Bearings of Grinding Discs

Two MSR-200 micro separators have been installed, and a two-month trial will be conducted!

Until around 1975, Company T frequently experienced seizure issues with the fluid bearing section connecting the automatic grinding machine and grinding wheel in the crankshaft processing line, requiring long repair times each time. To address this, two units of the micro separator (model MSR-200) were installed, and a two-month trial was conducted. As a result, it was confirmed that the cleanliness of the oil was improved, eliminating troubles. Company T planned to systematize the cleaning tank along with its unique machine function improvements. 【Case Overview】 ■ User: Company T (automobile manufacturer) ■ Target Equipment: Automatic grinding machine ■ Tank: 250L (overflow type) ■ Pump: 129L/min (constant discharge type) ■ Adopted Product: 10 units of MSR-200 model *For more details, please refer to the PDF document or feel free to contact us.

  • Other machine elements

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The solution for purifying oil from drums is here! Space-saving oil purification device 'Drum Topper'.

The solution for purifying oil from drums is here! Space-saving oil purification device 'Drum Topper'.

By changing the color of the drum topper's frame, it is possible to prevent mistakes caused by oil type mixing. Additionally, it can filter particles of various sizes with two filters.

The "Drum Topper" is a lubrication oil purification and storage device that allows you to choose from six colorful options, enabling differentiation based on the type of oil used. It can be placed on top of a drum, allowing for oil purification in a very space-efficient and user-friendly manner. Additionally, it is compact yet equipped with two filters, which can be used according to operational needs for moisture removal and filtration at 3μ, 10μ, and 25μ. 【Features】 ■ Filters out large particles with two filters, extending the lifespan of lubrication oil ■ A differential pressure gauge allows for monitoring the clogging of the filters ■ Quick connectors minimize liquid leakage and prevent contamination ■ Operating temperature range is -40 to 60℃, etc. *For more details, please download the PDF or contact us.

  • tank

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Operating Oil Purification Device "PEC"

Operating Oil Purification Device "PEC"

Remove degradation factors from expensive ester-based hydraulic oils! Contributes to improving the reliability of critical equipment and extending oil life.

For equipment requiring flame resistance, ester-based synthetic oils are used. Unlike conventional mineral-based lubricants, the management of contaminants, as well as the control of acids and water, significantly affects the oil's lifespan. The "PEC" is a hydraulic oil purification device that can remove acids, water, and contaminants all in one unit. It contributes to improving the reliability of critical equipment and extending oil life. We offer two models: "PEC-1212" and "PEC-2727." 【Features】 - Removes "acids, water, and contaminants," which are factors in the degradation of ester-based hydraulic oils, enhancing oil quality. - Prevents unplanned shutdowns caused by oil degradation, increasing equipment reliability and contributing to improved operational rates. - Extends oil life, contributing to reduced replacement costs and lower environmental impact. - Applicable to phosphate ester oils and fatty acid ester oils. - Has a proven track record of numerous installations in thermal and nuclear power plants. *For more details, please refer to the PDF document or feel free to contact us.*

  • Oil-water separator

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[Data] Operating Oil Purification Device PEC Model Selection Table

[Data] Operating Oil Purification Device PEC Model Selection Table

A purification device capable of removing acid, water, and waste with just one unit! You can use this for selecting models.

This document can be used for selecting models of the PEC hydraulic oil purification device. The main unit (domestic standard specifications) is listed with details such as model type, oil delivery capacity, and dimensions. The PEC hydraulic oil purification device is capable of removing acid, water, and debris with a single unit, effectively improving equipment operating rates and extending the lifecycle of ester-based synthetic oils. [Contents (excerpt)] ■ Model type ■ Target oil volume (L) ■ Maximum oil delivery capacity ■ Operating power supply ■ External dimensions ■ Approximate weight *For more details, please refer to the PDF document or feel free to contact us.

  • Oil-water separator

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